Abstract

The spherical cast WC/W2C is selected to produce a martensitic stainless steel-based composite using the laser powder bed fusion technique. W and C reacted with Fe and Cr, creating a strong bond between the particles and the matrix, reducing the wear rate by over 98 %. W and C diffuse to the matrix, increasing the hardness over 100 HV0.5. The interface between cast WC/W2C and matrix is sensitive to pitting corrosion through galvanic effects. However, the formation of austenite and WO3 from spherical cast WC/W2C decomposition improves the critical pitting potential and passive film stability.