Purging plugs made of corundum–spinel castables containing Cr2O3 have been widely utilized in secondary refining process. However, their poor thermal shock resistance has greatly limited the improvement of their service life. Aiming to enhance their properties, we introduced alumina bubbles (ABs) to corundum–spinel castables, and the effects of the AB addition on the properties of the castables are studied in this manuscript. The results indicate that the apparent porosity, permanent linear change, cold strength, and hot strength all increased with an increasing AB amount. The thermal shock resistance of the samples with the AB addition was improved; the residual strength and residual strength ratio of the sample with 4 wt% ABs was the best. The effects of ABs on the tabular alumina aggregate distribution and relationship between the cold strength of the samples and the AB content was evaluated via the box dimension method. With the increments of AB content, the box dimension value of the tabular alumina within the samples significantly decreased, indicating that the tabular alumina aggregate distribution was related to the amount of ABs. In addition, the relationship between the box dimension and the strength was also established.

Effects of Alumina Bubble Addition on the Properties of Corundum–Spinel Castables Containing Cr2O3