Abstract

Alkali metal catalysts show great application potential in the gasification process of coal attributed to their characteristics of high activity and reusability. However, this type of catalysts has strong water absorption, which causes the agglomerating during storage and limits pipeline transportation by water. In order to solve the hydration of alkali metal catalysts and to release them at the target temperatures, they were encapsulated by cost effective and environment friend inorganic materials. The capsules were fabricated through in situ formation of calcium carbonate as shell. The water resistance, water erosion resistance and shell rupture temperature of the capsules were tested. And the effect of temperature on the properties of capsules was studied. The microstructure and composition were characterized by SEM and XRD. The results showed that the best performance of the capsules was obtained after heat treatment at 600 °C, with the pH of catalyst solution was reduced from 13.65 to 10.89 before and after encapsulation. The percentage of capsule breakage after 2 h of water scouring was 8.46 %. And the catalysts were fully released between 700–750 °C due to the crack of shell. The shell was composed mainly of CaCO3-AlPO4-Al4(P2O7)3. The shell was porous in the middle, gradually denser outwards, and eventually formed a dense layer in the outer layer. This was attributed to the volume expansion caused by the reaction of calcium oxide and calcium hydroxide to form calcium carbonate. This study provides a novel approach for the transportation of alkali metal catalyst and expands its application in coal gasification.