This study examined the reaction mechanism with respect to both catalyst deactivation and product formation in the conversion of methanol to hydrocarbons over zeolite H-ZSM-5. The reactivity of the organics residing in the zeolite voids during the reaction was assessed by transient 12C/13C methanol-switching experiments. In contrast to previously investigated catalysts (H-SAPO-34 and H-beta), hexamethylbenzene is virtually unreactive in H-ZSM-5 and is thus not a relevant reaction intermediate for alkene formation. However, the lower methylbenzenes are reaction intermediates in a hydrocarbon pool-type mechanistic cycle and are responsible for the formation of ethene and propene. An additional reaction cycle not applicable for ethene also must be taken into account. The C3+ alkenes are to formed through rapid alkene methylation and cracking steps to a considerable extent; thus, methanol is converted to hydrocarbons according to two catalytic cycles over H-ZSM-5. Moreover, in contrast to what occurs for large-pore zeolites/zeotypes, molecules larger than hexamethylbenzenes are not built up inside the H-ZSM-5 channels during deactivation. Thus, deactivation is explained by coke formation on the external surface of the zeolite crystallites only. This is a plausible rationale for the superior lifetime properties of H-ZSM-5 in the methanol-to-hydrocarbon reaction.

Conversion of methanol to hydrocarbons over zeolite H-ZSM-5: On the origin of the olefinic species