Abstract Laying the under-sleeper pad (USP) is one of the effective measures commonly used to delay ballast degradation and reduce maintenance workload. To explore the impact of application of the USP on the dynamic and static mechanical behavior of the ballast track in the heavy-haul railway system, numerical simulation models of the ballast bed with USP and without USP are presented in this paper by using the discrete element method (DEM)—multi-flexible body dynamic (MFBD) coupling analysis method. The ballast bed support stiffness test and dynamic displacement tests were carried out on the actual operation of a heavy-haul railway line to verify the validity of the models. The results show that using the USP results in a 43.01% reduction in the ballast bed support stiffness and achieves a more uniform distribution of track loads on the sleepers. It effectively reduces the load borne by the sleeper directly under the wheel load, with a 7.89% reduction in the pressure on the sleeper. Furthermore, the laying of the USP changes the lateral resistance sharing ratio of the ballast bed, significantly reducing the stress level of the ballast bed under train loads, with an average stress reduction of 42.19 kPa. It also reduces the plastic displacement of ballast particles and lowers the peak value of rotational angular velocity by about 50% to 70%, which is conducive to slowing down ballast bed settlement deformation and reducing maintenance costs. In summary, laying the USP has a potential value in enhancing the stability and extending the lifespan of the ballast bed in heavy-haul railway systems.

Experimental study and numerical simulation of the impact of under-sleeper pads on the dynamic and static mechanical behavior of heavy-haul railway ballast track