Abstract

Interphase boundary plays a dominant role in the mechanical properties of dual-phase titanium alloys, and therefore mechanistic understandings of the effect of phase boundary on the plasticity is significant to tailor the microstructure for desired performance. In this study, compression tests were conducted on the Ti-6Al-4V micro-pillars with a dual-phase lamellar structure and designated crystallographic orientation of pillars and the number of interphase boundaries in the pillars were achieved by elaborate processing, to reveal the interphase boundary and its quantity on the dislocation behavior and critical resolved shear stress (CRSS) of the alloy. Transmission electron microscopy was employed to characterize the dislocations and their interplay with interphase boundaries during compression. It is found that in the pillars oriented for prismatic slip, which represents the hard mode for dislocation transmission through the α/β phase boundary, the strain distribution in the pillars was significantly delocalized by introducing interphase boundaries. More dislocation slip bands are generated owing to the strengthening effect from the interphase boundaries during compression, which results in a more homogeneous strain distribution. Moreover, quantitative analyses of the contribution of interphase boundaries on the CRSS were performed, and the interphase strength for prismatic slip was experimentally determined to be ∼ 50 MPa. The effect of pillar size on the CRSS value was also assessed. Although the CRSS of the pillars increases when their size decreases, the size dependency becomes much less pronounced when more interphase boundaries are introduced into the pillars. The underlying mechanisms for these phenomena were discussed based on the experimental results and finite element modeling. These results provide some new insights into the plasticity and strengthening mechanism of Ti-6Al-4V alloy, which are also applicable to other dual-phase titanium alloys.