Abstract

Abstract Various Remaining Useful Life (RUL) prediction methods, encompassing model-based, data-driven, and hybrid methods, have been developed and successfully applied to prognostics and health management for diverse rolling bearing. Hybrid methods that integrate the advantages of model-based and data-driven approaches have garnered significant attention. However, the effective integration of the two methods to address the randomness in rolling bearing full lifecycle processes remains a significant challenge. To overcome the challenge, this paper proposes a data and model synergy-driven RUL prediction framework that includes two data and model synergy approaches. Firstly, a convolutional stacked bidirectional long and short-term memory network with temporal attention mechanism is established to construct health index. The RUL prediction is achieved based on HI and polynomial model. Secondly, a three-phase prediction model based on the Wiener process is established by considering the evolution law of different degradation phases. Then, two synergy methods are designed. Strategy 1: HI is adopted as the observation value for online updating of physics degradation model parameters under Bayesian framework, and the RUL prediction results are obtained from the physics degradation model. Strategy 2: The RUL prediction results from the data-driven and physics-based model are weighted linearly combined to improve the overall prediction accuracy. The effectiveness of the proposed model is verified using two bearing full lifecycle datasets. The results indicate that the proposed approach can accommodate both short-term and long-term RUL predictions, outperforming state-of-the-art single models.