In this paper, a detailed design procedure is presented for a bidirectional CLLLC-type resonant converter for a battery charging application. This converter is similar to an LLC-type resonant converter with an extra inductor and capacitor in the secondary side. Soft-switching can be ensured in all switches without additional snubber or clamp circuitry. Because of soft-switching in all switches, very high-frequency operation is possible; thus, the size of the magnetics and the filter capacitors can be made small. To reduce the size and cost of the converter, a CLLC-type resonant network is derived from the original CLLLC-type resonant network. First, in this paper, an equivalent model for the bidirectional converter is derived for the steady-state analysis. Then, the design methodology is presented for the CLLLC-type resonant converter. Design of this converter includes determining the transformer turns ratio, design of the magnetizing inductance based on zero-voltage switching condition, design of the resonant inductances and capacitances. Then, the CLLCtype resonant network is derived from the CLLLC-type resonant network. To validate the design procedure, a 3.5-kW converter was designed following the guidelines in the proposed methodology. A prototype was built and tested in the laboratory. Experimental results verified the design procedure presented.

Design of Bidirectional DC–DC Resonant Converter for Vehicle-to-Grid (V2G) Applications